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Different Industrial Dryer Types: How Do I Make A Decision?

Views: 291     Author: Kaylee     Publish Time: 2023-12-08      Origin: Site

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Different Industrial Dryer Types: How Do I Make A Decision?

The dryer is primarily utilized in the chemical, metallurgy, building materials, and mineral processing sectors for the purpose of drying materials that have a specific humidity or particle size. This is done in order to achieve the desired moisture content. Utilizing the dryer is the means by which this objective is attained. This is done with the intention of reaching the level of moisture content that is required.

The dryer finds extensive application in the following materials: fluorite powder, mica powder, bentonite, clay, phosphate fertilizer, coal mud, quartz sand, garnet, zinc slag, feldspar, limestone, river sand, iron ore, manganese ore, titanium ore, and zinc slag.

Different Kinds Of Industrial Dryers?

Dryers According To Design

1. A solitary drum dryer:The drying body in this case is a cylinder. The apparatus is versatile and easy to use. Reduced cost of investment and price.

2. Twin drum air dryer:Made up of two cylinders that have varying diameters. The energy-saving impact is greater and the thermal efficiency is higher than with a single drum dryer.

3. Three dryers for drums:Made up of three exterior and interior coaxial horizontal cylinders. 50% smaller footprint than a dryer with a single cylinder. Three-layer insulation has the benefit of a high drying output. Nonetheless, the construction is intricate, and upkeep is challenging.

Dryers Based On Substance

1.Sand dryer by the river:For fracturing sand, river sand, sea sand, and silica sand, among others.

2. Dryer made of clay:For kaolin, active clay, bentonite, bauxite, diatomite, etc.

3. The lignite dryer:For anthracite, lignite, charcoal, activated carbon, slime, etc.

4. Dryer for sawdust:For shavings, wood chips, sawdust, and many types of straw.

5. Dryer for gypsum:For limestone, gypsum, and gypsum powder.

6. Slag Dryer:For mineral powder, slag, acid slag, and alkaline slag.

7.Dryer for chicken manure:For the dung of chickens, ducks, cows, etc.

Ore Drying Machine

How Should I Pick The Best Industrial Dryer?

1. Desiccating Substances

In order to make an informed decision on which dryer to purchase, it is necessary to have a comprehensive awareness of the significance and adaptability of the materials that are being processed. Before beginning the drying process, it is important to know the specific characteristics of the materials that are going to be utilized in the drying process. The state of the materials, their fluidity, their susceptibility to heat, their corrosiveness, their flammability, and their explosiveness are some of the other requirements that fall under this category. Next, you will need to determine the sort of dryer that you have.

One example of a device that could be utilized for drying ore powder is a rotary drum dryer, another is a coal dryer, and yet another is a sawdust dryer. Sawdust dryers are another option for drying wood chips. You may use one of these.

2. Requirements For Output

When purchasing industrial dryers, the capacity of the dryers is one of the most significant factors to take into consideration. The criteria for production and the final output need to be combined, the proper size of the equipment needs to be screened, and the capacity of the machine has to be slightly higher than the requirements. All of these things need to be done.

The dryers are offered in two distinct sizes: the smallest model has a capacity of 1.9–2.4 t/h, while the larger model has a capacity of 60–76 t/h. In compared to the other dryers, the three-cylinder dryer has the highest production; despite its small size, it is capable of producing up to twenty to thirty tons per hour.

3. Content Of Moisture

There is a correlation between the amount of moisture present and the rate at which the material dries. In order to guarantee that there is not an excessive amount of moisture or contaminants present, the materials must to be subjected to a comprehensive inspection. As a result, the drying process will be able to proceed more quickly.

Limestone has moisture requirements that are lower than one percent, clay raw materials have moisture requirements that are lower than one and a half percent, iron raw materials have moisture requirements that are lower than two percent, slag has moisture requirements that are lower than two percent, and coal has moisture requirements that are lower than one to two percent. There is a possibility that the percentage will drop to less than 1-0.5% if the materials are dried using professional dryers.

4. Conditions Pertaining To Energy

In the process of selecting a dryer, it is essential to make use of all of the local resources that are available and to take into consideration the energy situation in the region. For instance, in regions where there is a greater availability of coal, the coal is utilized with the purpose of serving as a fuel drier. The use of fuel or natural gas as a source of heat is, on the other hand, prevalent in nations where environmental protection regulations are strictly adhered to.

5. Building Site

Curry Leaf dryer

Depending on the specifications, factors such as the location of the equipment installation, the type of dryers, and the criteria for their installation might vary. Additionally, the criterion for their installation can also vary. When using drying equipment, users should mix the sizes of the equipment in order to make them coordinated with one another. In addition to this, users should have a complete understanding of the size of the construction site as well as the environment in which the machinery is operating. Should this not be the case, there may be residue left behind from the location, or the dryer may be too large to be placed. Both of these possibilities are possible.

6. Equipment That Is Affordable

Additionally, the price-to-quality ratio of the industrial dryers is an important factor to consider. In order to determine whether or not the choice of drying equipment will result in the maximum possible return on investment for production, it is necessary to conduct an analysis of the cost-effectiveness of the dryer by comparing its quality to its price.