Views: 267 Author: Kaylee Publish Time: 2023-09-01 Origin: Site
Although the use of microwaves for cooking and heating is not new, drying with them is a relatively new application that is rapidly gaining popularity due to the many features and benefits it offers. Microwave technology is not new in the heating and drying industries. One of the first few organizations to start promoting the beneficial use of microwave drying systems as either supporting systems or full-fledged systems was LANTAI MICROWAVE.
Microwave dryers, to put it simply, are dryers that use microwave energy, which is created by cavity magnetrons in the form of fast electromagnetic waves. These waves' collisions with the water molecules inside the material energize them and cause heat to be produced in a very short period of time. Since it produces a tremendous amount of regulated heat with very little input, this method of producing heat has become extremely popular. Microwaves make it simple to regulate the quantity of heat that is lost.Because chemical powders are temperature-sensitive and drying conditions are mostly determined by strict quality standards, the benefits that microwaves bring to the chemical industry have not gone unnoticd. However, adoption rates have been gradual. A liquid or slurry material must be dried using heat in order to change its form and turn into powder by evaporating water during the powder drying process.
Typically, the final stage before packing a chemical powder is the drying process. Because most chemical powders are temperature-sensitive, it is necessary to dry them at a lower temperature in order to prevent deterioration. By lowering the moisture content at a lower temperature (80–90°C) without compromising the quality of the final product, LANTAI MICROWAVE's microwave drying technology aids in solving this issue. Microwave drying is a promising drying technology since it frequently results in a large decrease in drying time and an improvement in product quality. The machine's surfaces are made of stainless steel on about 95% of their surface area. It utilizes high-end technology such as a PLC control system, a temperature control system, a camera monitoring system, an automatic feeding system, and other cutting-edge technologies.
1.A superior magnetron made by Panasonic (Japan), IBF (Germany), and Hitachi (Japan).
2.A controller or indicator PID
3.RF/MW choke/timer provision
4.A stainless steel chamber
5.Microwave generator qualities that must be electrical and thermally safe
6.Belt speed control with variable frequency
7.Adjustable power output ranging from 0% to 100%
8.Control of temperature
9. Controls can be tailored to your environment and target substances.
10.A user-friendly operation panel.
11. A design that makes it easy and safe to operate and maintain
12.Internationally compliant, with minimal radio field leakage.
13.Pre-programmable Timer on the display to make things even easier and prevent losses from excessive heating.
1. There are no gas or residue emissions throughout the heating process.
2. The thing being treated is heated by the microwave energy both within and outside.
3. The overall processing time is shortened by the rapid heating.
4. The heating procedure with a microwave is quite controllable.
5. Very little workspace is needed.
6. As healing occurs from within the substance, the best drying outcomes are obtained.
7. Microwave dryers are less expensive to produce than airflow- or direct-heat transfer-based dryers.
1.Microwave power can be adjusted; however, it typically ranges from 0 to 60 kw.
2. The belt width is completely adjustable according to the material to be carried.
3. Hopper input material height can be customized but may be between 150 and 50 mm.
4.Work Frequency: 2450 MHz/50 Hz, which can be changed depending on the magnetron type.
5.Working Temperature: Depending on the material to be dried, between 5 and 55 oC.
6.PLC and cutting-edge touch panel controls.
7.Conveyor Speed: Modular
As drying in the chemical industry is a very important and critical step, choosing the right heat treatment and drying system is very important. At LANTAI MICROWAVE, we have a team of experts who can assist you with your need for a microwave-based drying system based on our extensive experience.